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5000: SERVICE BRAKES, AIR:SUPPLY:CHECK VALVE


NHTSA Campaign Number: 02V135002
Vehicle/Equipment Make: INTERNATIONAL
Vehicle/Equipment Model: 5000
Model Year: 2002
Manufacturer Campaign Number: 2506
Manufacturer Component Description: SERVICE BRAKES, AIR:SUPPLY:CHECK VALVE
Manufacturers Involved in Recall: INTERNATIONAL TRUCK AND ENGINE
Manufacturered: 19970811 - 20020128
Type of Report: V (Vehicle, Equipment or Tire)
Potential Number of Units Affected: 108560
Date Owner Notified By Manufacturer: 20021111
Recall Initiated By: 20021111
Manufacturer Responsible For Recall: INTERNATIONAL TRUCK & ENGINE CORPORATION
Report Received Date: 20020520
Record Creation Date: 20020906
Regulation Part Number:
Federal Motor Vehicle Safety Standard Number:
Defect Summary: ON CERTAIN MEDIUM AND HEAVY DUTY TRUCKS, A BRASS FITTING CONNECTS THE DOUBLE CHECK VALVE TO THE BRAKE RELAY VALVE. WITH CERTAIN INPUTS TO THE VEHICLE, THE WEIGHT OF THE CHECK VALVE ON THE FITTING CAN CAUSE THE ASSEMBLY TO RESONATE. THE SUBJECT VIBRATION CAN CAUSE EXCESSIVE STRAIN LEVELS IN THE FITTING, WHICH COULD EVENTUALLY FATIGUE AND FAIL.
Consequence Summary: IF THE FITTING BREAKS, THE REAR SERVICE BRAKES WILL CEASE TO OPERATE WITHOUT WARNING, RESULTING IN AN EXTENDED STOPPING DISTANCE, INCREASING THE RISK OF A CRASH.
Corrective Summary: DEALERS WILL INSTALL A KIT TO REMOUNT THE DOUBLE CHECK VALVE WITH A FLEXIBLE HOSE ON THE MAJORITY OF VEHICLES. ON A SMALL NUMBER OF UNITS WITH CLEARANCE ISSUES OR TRACTION CONTROL, A KIT WITH A NEW RELAY VALVE THAT HAS A BUILT-IN DOUBLE CHECK VALVE WILL BE INSTALLED. OWNER NOTIFICATION BEGAN SEPTEMBER 11, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT INTERNATIONAL AT 1-800-448-7825.

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