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HARLEY DAVIDSON: SPORTSTER: FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM

NHTSA Campaign Number: 04E094000
Vehicle/Equipment Make: HARLEY-DAVIDSON MOTOR COMPANY
Vehicle/Equipment Model: SPORTSTER
Model Year: 2005
Manufacturer Component Description: FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM
Manufacturers Involved in Recall: HARLEY-DAVIDSON MOTOR COMPANY
Type of Report: E (Vehicle, Equipment or Tire)
Potential Number of Units Affected: 364
Date Owner Notified By Manufacturer: 20050127
Recall Initiated By: MFR
Manufacturer Responsible For Recall: HARLEY-DAVIDSON MOTOR COMPANY
Report Received Date: 20041221
Record Creation Date: 20050103

Defect Summary:

CERTAIN FUEL SHUT-OFF VALVES USED AS REPLACEMENT EQUIPMENT, P/NOS 61338-02, 62169-02A, 61338-94D, AND 62169-95C FOR USE ON CERTAIN 2005 CARBURETED SPORTSTERS, DYNA, SOFTAIL, AND TOURING MODEL MOTORCYCLES. THESE VALVES MAY HAVE BEEN PRODUCED WITH THE FUNCTIONALITY OF THE 'ON' POSITION AND THE 'RESERVE' POSITION OF THE VALVE MAY HAVE BEEN REVERSED.

Consequence Summary:

IF THE BIKE WERE OPERATING WITH THE VALVE IN THE 'ON' POSITION, THE BIKE COULD RUN OUT OF FUEL, THE EXPECTED FUEL RESERVE WILL NOT BE AVAILABLE. THIS COULD LEAD TO THE DRIVER RUNNING OUT OF GAS WITHOUT WARNING, INCREASING THE RISK OF A CRASH.

Corrective Summary:

DEALERS WILL INSPECT THE FUEL VALVE AND REPLACE IT, IF NECESSARY. THE RECALL BEGAN JANUARY 27, 2005. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4080. IF YOU HAVE HAD OR INSTALLED A REPLACEMENT FUEL SHUT-OFF VALVE IN YOUR MOTORCYCLE, PLEASE TAKE YOUR VEHICLE TO YOUR DEALER TO HAVE THE VALVE INSPECTED FOR PROPER OPERATION AS SOON AS POSSIBLE.

Notes:

CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-327-4236.